How to control dust in quarries and construction sites with Soil Sement®

Green Ways® introduces Soil Sement®, a revolutionary dust control approach capable of reducing daily water applications by up to 90%. Thanks to the powerful yet ultra-light Super Dilution Technology™, only 40 liters of product are needed per 10,000 liters of water, ensuring effective dust suppression, improved road conditions, and drastic reductions in operational costs—without changing clients’ standard procedures.

WHO SAID WATER WAS INVENTED TO FIGHT DUST?

Soil Sement® defies the sun. Defeats dust. Reduces costs.

Soil Sement® is an eco-friendly, water-based binder designed to stabilize soils and reduce the dispersion of fine particulate matter (PM10 and PM2.5) effectively and durably. It is particularly suitable for industrial areas, unpaved roads, construction sites, mining areas, and any surface exposed to traffic or wind that can lift harmful particles.

Its mechanism relies on penetrating the soil and forming a stable, resistant matrix that traps dust and consolidates the surface. This ensures safer surfaces, less maintenance for roads and equipment, and a marked improvement in air quality.

Benefits of using Soil Sement®

Using Soil Sement® for dust control delivers concrete environmental and operational advantages:

• continuous and long-lasting dust suppression, even in extreme conditions;
• use of only 0.4% product by volume thanks to high dilution (1:250);
• reduction of water-only applications and personnel/fuel costs by up to 90%;
• soil stabilization and prevention of road degradation;
• improved safety and visibility;
• compliance with environmental regulations and reduced PM10 and PM2.5 emissions.

Why Soil Sement® is more effective than water

Many quarries and construction sites still rely on water to temporarily reduce dust on unpaved roads and areas. However, this practice has very limited effectiveness and can cause more harm than good:

• rapid evaporation: water’s effect lasts only a few hours, requiring constant reapplication;
• erosion and surface degradation: water can wash away soil and damage the structure;
• hidden costs: water consumption, personnel, fuel, and equipment maintenance raise the real cost;
• mud formation.

Soil Sement®, in contrast, provides a long-lasting, measurable effect. Its formulation creates a network of bonds that trap dust and reinforce the surface, avoiding the continuous cycle of wetting and restoration.

Typical applications of Soil Sement®

Soil Sement® can be applied in multiple contexts, from industrial sites to temporary or permanent infrastructures. Examples include:

• unpaved roads and construction sites: improves road safety and reduces maintenance;
• storage, logistics, and handling areas: prevents dust dispersion in industrial environments;
• quarries, mines, and logistic zones: reduces environmental impact and improves working conditions;
• agricultural and rural settings: protects crops and enhances machinery accessibility.

How to apply Soil Sement®: methods and recommendations

Soil Sement®’s effectiveness largely depends on proper application, considering soil characteristics, environmental conditions, and intended use of the treated area.

Key stages of application:

1. Soil preparation
   The surface must be free of excess dust, vegetation, and loose material. Slight grading of the surface is recommended.
2. Mixing with the binder
   The product is diluted in water according to a specific dosage and applied uniformly using water trucks equipped with low-pressure pumps connected to a bar with suitable nozzles, avoiding misting. Multiple passes may be necessary, avoiding soil saturation.
3. Drying
   Drying time can range from a few hours to a couple of days depending on climate and soil type. Avoid traffic on the treated area during this period.
4. Traffic
   Thanks to Super Dilution Technology™, treated areas do not need to be closed to traffic, preventing delays in normal operations.

Operational tips:

• always verify product compatibility with the soil type;
• avoid application on rainy or windy days;
• schedule minimal periodic maintenance based on traffic intensity and wear.

A modern approach to dust control

Soil Sement® is an effective, eco-friendly, and durable solution for dust control on unpaved surfaces. By stabilizing the soil at depth, it significantly reduces fine particulate dispersion, improving air quality and safety. Unlike traditional methods such as water-only wetting, it provides long-lasting results with fewer interventions, delivering tangible economic benefits.

It is an intelligent and sustainable alternative for anyone managing construction sites, industrial or mining areas, unpaved roads, or agricultural contexts, offering environmental protection, significant water savings, and reduced maintenance costs.